The Impedans Advanced Langmuir Probe (ALP) System provides a powerful diagnostic for measuring key plasma parameters in low and medium pressure discharges.
High Resolution Plasma Characterisation is possible with the state-of-the-art Langmuir Probe and ALP Control Unit electronics. Using an intelligent pre-scan feature, the optimal plasma parameter measurements can be performed easily and repeatedly.
Features
The Impedans ALP System can provide the following primary plasma parameters in real-time:
Measure
Plasma Potential
Plasma Density
Electron Temperature
Ion current Density
EEDF
Probes
The ALP System supports plasma diagnostic measurements in DC, pulsed DC, microwave and RF plasmas. The standard probe length is 300mm, and probe lengths up to 1.4m are supported. The probe tip length is typically 10mm with a diameter of 0.1mm nominal. The probe tip holder is designed to prevent any increase in probe collection area which can be caused by a sputtered conductive layer. Probe tips are easily serviced due to the "Easy-Fit" probe design. Probe tips materials of tungsten, molybdenum and invar are available. Custom probe lengths, diameters, materials, and shapes can be supplied on request.
Probe Tip Cleaning
An automated probe tip cleaning feature is provided as standard to facilitate the cleaning of the probe tip after prolonged use. This is especially useful in the case where a depositing plasma is present. Both automated and manual cleaning procedures are supported by the ALP System™ application software.
Time-Resolved Measurements
A high-speed "advanced boxcar" mode is available to support high resolution time-resolved measurements with a time-step resolution of 44nS. Trigger frequencies up to 1MHz are supported, and a programmable delay allows gating of the system measurements.
Spatial Profile measurements
An Automated Linear Drive System may be used to deliver the Langmuir Probe to the plasma with a step resolution of 0.025mm. The key plasma parameters can be plotted relative to the probe position to present a clear picture of the plasma properties across the bulk of the plasma.
Langmuir Probes provide a simple and relatively inexpensive way to measure the plasma parameters in low and medium pressure plasmas
A Langmuir Probe system can provide the following parameters: floating potential, Vf, plasma potential, Vp, electron density, Ne, ion density, Ni, electron temperature, kTe, and electron energy distribution function (EEDF).
The probe can obtain data as a function of position with a resolution of a fraction of a millimeter and in time with temporal resolution of less than microseconds.
Measurement of Electron Density
The Electron density is measured from the electron current at the plasma potential and the exact nature of the sheath expansion is not required as there is no sheath at the plasma potential. However Ne is very sensitive to the plasma potential measurement.
Plasma Potential
The plasma potential is measured from the maximum in the first derivative as seen in Figure 1.
Figure 1: Langmuir Probe trace and derived parameters (Impedans Ltd. ALP System Software)
This method is also referred to, and is equivalent to, the zero second derivative method. In a noisy plasma where the second derivative method is more prone to noise, the plasma potential can be determined by extrapolating the current from the retarding region and electron saturation region. This is known as the intersecting slopes method.
Floating Potential
The floating potential is measured by biasing the probe until zero current is drawn, this presents a large (infinite) impedance to the probe and prevents problems with loading.
Ion Density
The ion density is measured using Laframboise Theory and in electropositive gases should equal the electron density. The ion current Ii collected by a spherical or cylindrical Langmuir probe can be expressed with excellent accuracy as
where
Io is the ion flux at the sheath edge
X = (Vb - Vp)/kTe is the dimensionless probe potential,
Vb and Vp are the probe bias and plasma potential espectively,
kTe is the electron temperature
a and b are parameters depending on the ratio of the probe radius rp to Debye length.
In general, ion density measurements are modified by collisions in the sheath and pre-sheath. If the ion mean free path for collisions is known, a correction is applied to Laframboise theory. In this way ion density measurements using the Langmuir probe can be extended from the ideal collisionless case to 10Torr with a single theory.
Figure 2a below shows a typical measured probe characteristic in an Argon plasma at a pressure of 2.25mT.
Figure 2a: Complete Langmuir Probe IV characteristic
Figure 2b shows the calculated ion current (dotted line) against the measured current (solid line). Note that the difference between the calculated and measured curves can be assumed to be due to electron collection on the probe.
Figure 2b: Negative current portion of measured characteristic Passive Probe RF Compensation
In symmetrical RF discharge, both the electrodes are the same area and a balanced or symmetrical voltage with reference to ground is applied to the electrodes. The area of the grounded electrode often includes the chamber walls and Faraday shields and thus the grounded electrode greatly exceeds the area of the driven electrode. The asymmetry in the plasma source is important as it determines the level of RF fluctuations of Vp relative to ground. More asymmetry leads to lower RF fluctuations in plasma potential. RF fluctuation in Vp relative to ground can be removed by means of the Passive Compensation Probe method first developed by Gagne and Cantin. The probe is ‘‘forced’’ to float at the RF potential by ensuring that the probe-plasma impedance, Zp, is much less than the probe-ground impedance, Zs.
Automated Probe Cleaning
The probe surface is made of refractory metal. This is so that the probe can be cleaned by heating to white hot by electron bombardment. This is achieved by pulse biasing the probe to a large positive voltage and drawing an electron current of up to 100mA during the on period of the pulse. The power on the probe surface is calculated and maintained by varying the duty cycle so that the probe is not damaged. The probe is maintained in a clean condition by biasing at a negative potential so that the probe is under ion bombardment.
Probe Geometry
The diameter of the probe tip is typically 0.05 to 0.4 mm, and the probe holder should be as small as practical. The probe length is typically 1-10 mm and is designed to prevent any increase in probe collection area by a sputtered conductive layer by having a recessed gap between probe tip and insulator.
Plasma-Ground Sheath Resistance (Rsh)
The resistance between the plasma and the grounded electrode is not negligible and this resistance is part of the probe circuit. The plasma potential is set by a balance between the ion current to both electrodes and ground. The probe, when drawing electron current, upsets this balance and alters the plasma potential. The change in Vp as a function of current drawn by the probe can be measured and a correction made. Without this correction the electron temperature is overestimated.
Figure 3: Rsh measured in a medium pressure capacitively coupled discharge
Electron Energy Distribution Function
The calculated ion current to the probe is subtracted from the current-voltage characteristic to leave the total electron current. The EEDF is then calculated from the second derivative of the electron current to the Langmuir probe at biases below the plasma potential:
where
f(ε) is the EEDF, ε is the electron energy,
d²Ie/dV² is the second derivative of the probe current-voltage characteristic,
meis the electron mass,
e is the electronic charge
S is the probe area.
The distribution in the form f(ε)/√ε
is known as the electron energy probability function (EEPF).
Figure 4: EEPF's measured with the ALP Langmuir probe (solid line) and Semion RFEA (dashed) at various pressures. Top left 2.25 mTorr, top right 4.5 mTorr and bottom 7.5 mTorr.
Figure 5: ALP System™ EEDF plots
Impedans Automated Langmuir Probe (ALP) System™
The ALP System™ from Impedans is designed to meet the requirements of accurate probe measurements. The system software contains algorithms that automatically determine all of the key parameters as outlined in this document.
The objective of any probe system design is that the system can be operated by an inexperienced operator and give reliable results. The Impedans ALP System™ meets this requirement by providing an intuitive user interface which allows for both "one-click" measurement control for general measurements, and detailed configuration for more detailed diagnostic implementation.
The team at Impedans will be glad to help out with design issues and can provide probes for many applications. Our analysis routines are provided to the user, and provide the latest examples of best practice in probe measurement.
Plasma Parameters
Floating potential (Vf) -125V to 50V Plasma potential (Vp) -100V to 50V Plasma density (Ne) 108 to 1012 cm-3 Ion Current Density (Ni) 1uA/cm2 - 10mA/cm2 Electron temperature (kTe) 0.1 to 10eV Electron energy distribution function (EEDF)
Langmuir Probe
DC, pulsed DC, Microwave plasma Standard Probe RF plasma Compensated Probe Length 300mm to 1.4m, other lengths on request Diameter 2mm to 5mm Customisation 45° bend, 90° bend, multiple bend Max. operating temperature: 230°C without cooling
ALP System™ Control Unit
Probe Voltage Scan Range -150V to +150V Probe Current range 100pA to 100mA (250mA pulsed) Communication USB 2.0 Sampling rate 80MSPS (V,I) Data Acquisition Resolution 4.5mV, 100pA Time Resolved step resolution (advanced boxcar mode) 25nS External Trigger TTL compatible, 1MHz
Application Software
Operating System Windows 2000, XP, Vista, Windows 7
Automated Linear Drive System
Stroke 300mm, 600mm, 900mm, 1.4m, on request Maximum speed 25mm/sec. Step resolution 0.025mm Bakeout Temperature 230° C. Vacuum Leak Rate better than 1 x 10-10 mbar.l.sec-1
View our demo videos to learn more about system installation and measurement capabilities
ALP System Langmuir Probe RF 13.56MHz CCP demo
View the ALP System RF Langmuir Probe installed in a CCP chamber running 13.56MHz source. Argon plasma, 100sccm
ALP System Langmuir Probe Tip Cleaning Demo
Using electron bombardment to clean a Langmuir Probe tip in an Argon plasma. Manual and automatic probe tip cleaning modes are supported by the ALP System software.